Eagle Labs is an NSF-certified stick pack manufacturer producing single-serve powder supplements for brands across the United States. Electrolytes, greens, collagen, creatine, probiotics, and custom formulas, filled, sealed, and shipped from our Florida campuses. Stick packs are the fastest-growing delivery format in supplements because customers want a dose they can pour into a water bottle, and we build products designed for exactly that moment.
We run a variety of high-speed single and multi-lane filling lines with capacity up to 250,000 sticks per day, and produce custom stick widths, lengths, and fill weights, with film selected to suit your formula and shelf-life requirements. If you have a target stick size or a competitor pack you want matched, send it over and we will tell you what we can run.
Into those sticks go greens and superfood blends, collagen peptides, probiotics, pre-workouts, and nutritional powders of most kinds. The constraint is flow, not category: a powder that bridges in the hopper or varies in density will fill inconsistently no matter how good the formula is, and inconsistent fill is what turns a stick pack line into a scrap problem. Our formulation team looks at flow and fill behavior alongside taste, and will tell you quickly if a blend needs work before it can run.
Hydration is the category defining the stick pack format. We manufacture private label hydration packets and electrolyte blends with flavor systems built for mixability: no clumping, no gritty finish, and clean flavor at realistic sodium and potassium levels. That last point does more work than it looks like. Hitting a credible electrolyte dose without making the drink taste salty is the actual formulation problem in this category, and it is where most white-label hydration products give themselves away.
Our private label programs take a proven concept, whether hydration, greens, or collagen, and put your brand on it quickly, with formulation tweaks to differentiate flavor and function so you are not selling the identical product as three other labels. For a brand with a validated concept, stick packs are a credible entry into the supplement aisle and increasingly the format shoppers search for first.
Eagle Labs facilities are FDA-registered and certified to NSF/ANSI 455-2 for dietary supplements. USDA Organic, Halal, Health Canada, and Kosher certifications are available for qualifying products. Audited certification is our standing answer to the overseas-supplier question: you do not have to trust us, the auditors already checked, and they check again every year.
Our filling lines run up to 250,000 sticks per day, and minimum order quantities start at 100,000 sticks, well under a single day's run. That minimum is set where the per-stick economics work at production volume. Pilot runs come first, so fill accuracy, seal integrity, and taste are proven before the production order.
When you compare stick pack manufacturing partners, ask four things: the audit behind the GMP claim, the true minimum order for your fill weight and film, whether flavor and solubility work happens in-house, and what happens after filling, meaning cartoning, kitting, and fulfillment. The gap between a filler and a partner shows up in those answers. A filler quotes you a price per stick and waits for your powder to arrive; a partner tells you the blend will not flow before you have paid to find out.
Minimum orders start at 100,000 sticks. Send us your fill weight, film, and cartoning plan and we will quote your project against it.
Currently over 250,000 sticks per day, and continuing to grow as we add more stick pack filling machines.
Electrolytes and hydration blends, greens, collagen, probiotics, pre-workouts, and most dry powder formulas.
Yes. Widths, lengths, and fill weights are customizable.
Yes. Cartoning, kitting, warehousing, and order fulfillment run from our Florida and Utah locations.
Tell us about your stick pack product and we will come back with a formulation approach, an MOQ, and a timeline. Request a quote to get started.
